Development of Smart Factory 4.0 using cyber-physical system-based workshop in Rolling Stock Industry to Support Industry 4.0

Autori

  • Ahmad Fajar Alkharis Interdiciplinary School of Management Technology, Institut Teknologi Sepuluh November Surabaya, Indonesia
  • Reny Nadlifatin Interdiciplinary School of Management Technology, Institut Teknologi Sepuluh November Surabaya, Indonesia

##semicolon##

https://doi.org/10.59188/eduvest.v4i7.1547

##semicolon##

Digital Transformation##common.commaListSeparator## Industry 4.0##common.commaListSeparator## Manufacturing##common.commaListSeparator## Rolling Stock##common.commaListSeparator## Smart Factory

Abstrakt

Driven by the concept of mass customization, manufacturing enterprises are now required to transform their traditional workshops into smart workshops. The integration of cyber-physical systems (CPS), which serves as the core of Industry 4.0, is crucial in achieving smart manufacturing. By implementing CPS, the conventional workshop can transition into a new paradigm characterized by intelligence and flexibility. However, the implementation of CPS in workshops is a complex undertaking that is still in its early stages. Therefore, this research paper aims to provide a comprehensive perspective on CPS-based workshops, with the intention of facilitating their implementation in the industry. Initially, the paper identifies seven key features of CPS-based workshops, namely self-sensing, self-awareness, self-assessment, self-optimization, self-adjustment, self-configuration, and self-control. Subsequently, the paper proposes the architectural framework of CPS-based workshops from a technical standpoint. Furthermore, a conceptual model of CPS-based workshops is developed, which highlights the three fundamental elements and closed-loop mechanism of such workshops. Finally, a case study of a Rolling stock manufacturing company in Indonesia is presented to demonstrate the feasibility of implementing CPS-based workshops in the industry.

##submission.citations##

T. Blecker and N. Abdelkafi, "Mass Customization: Stateof-the-Art and Challenges," in Mass Customization: Challenges and Solutions, T. Blecker and G. Friedrich Eds. Boston, MA: Springer US, 2006, pp. 1-25.

G. Da Silveira, D. Borenstein, and F. S. Fogliatto, "Mass customization: Literature review and research directions," International Journal of Production Economics, vol. 72, no. 1, pp. 1-13, 2001/06/30/ 2001, doi: https://doi.org/10.1016/S0925-5273(00)00079-7.

B. Chen, J. Wan, L. Shu, P. Li, M. Mukherjee, and B. Yin, "Smart Factory of Industry 4.0: Key Technologies, Application Case, and Challenges," IEEE Access, vol. 6, pp. 6505-6519, 2018, doi: 10.1109/ACCESS.2017.2783682.

N. I. S. Technol., "National Institute of Standards and Technology Special Publication 1500-201," in " Spec. Publ. 1500-201," 2017.

L. Monostori et al., "Cyber-physical systems in manufacturing," CIRP Annals, vol. 65, no. 2, pp. 621-641, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.cirp.2016.06.005.

S. Yang, N. Boev, B. Haefner, and G. Lanza, "Method for Developing an Implementation Strategy of Cyber-Physical Production Systems for Small and Medium-sized Enterprises in China," Procedia CIRP, vol. 76, pp. 48-52, 2018/01/01/ 2018, doi: https://doi.org/10.1016/j.procir.2018.01.027.

P. Hehenberger, B. Vogel-Heuser, D. Bradley, B. Eynard, T. Tomiyama, and S. Achiche, "Design, modelling, simulation and integration of cyber physical systems: Methods and applications," Computers in Industry, vol. 82, pp. 273-289, 2016/10/01/ 2016, doi: https://doi.org/10.1016/j.compind.2016.05.006.

E. Francalanza, J. Borg, and C. Constantinescu, "A knowledge-based tool for designing cyber physical production systems," Computers in Industry, vol. 84, pp. 39-58, 2017/01/01/ 2017, doi: https://doi.org/10.1016/j.compind.2016.08.001.

J. Lee, B. Bagheri, and H.-A. Kao, "A cyber-physical systems architecture for industry 4.0-based manufacturing systems," Manufacturing letters, vol. 3, pp. 18-23, 2015.

J. Qin, Y. Liu, and R. Grosvenor, "A Categorical Framework of Manufacturing for Industry 4.0 and Beyond," Procedia CIRP, vol. 52, pp. 173-178, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.procir.2016.08.005

J. Jiang, "An improved Cyber-Physical Systems architecture for Industry 4.0 smart factories," in 2017 International Conference on Applied System Innovation (ICASI), 13-17 May 2017 2017, pp. 918-920, doi: 10.1109/ICASI.2017.7988589.

R. A. Rojas, E. Rauch, R. Vidoni, and D. T. Matt, "Enabling Connectivity of Cyber-physical Production Systems: A Conceptual Framework," Procedia Manufacturing, vol. 11, pp. 822-829, 2017/01/01/ 2017, doi: https://doi.org/10.1016/j.promfg.2017.07.184

C. Liu and P. Jiang, "A Cyber-physical System Architecture in Shop Floor for Intelligent Manufacturing," Procedia CIRP, vol. 56, pp. 372-377, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.procir.2016.10.059.

Raharno, S., Yosephine, V.S. Intelligent flexible assembly system for labor-intensive factory using the configurable virtual workstation concept. Int J Interact Des Manuf 18, 465–478 (2024). https://doi.org/10.1007/s12008-023-01567-3

C. Liu and P. Jiang, "A Cyber-physical System Architecture in Shop Floor for Intelligent Manufacturing," Procedia CIRP, vol. 56, pp. 372-377, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.procir.2016.10.059. Informatics, vol. 13, no. 2, pp. 737-747, 2017, doi: 10.1109/TII.2016.2618892

F. Tao and M. Zhang, "Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing," IEEE Access, vol. 5, pp. 20418-20427, 2017, doi: 10.1109/ACCESS.2017.2756069.

##submission.downloads##

Publikované

2024-07-25